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First published 10 May
1996
alfa romeo
spares
Frene bene, eh? The booster and the calipers.
Is my booster working?
Is there a way to check the booster?
Yes. I have a single circuit system, but the procedure is the
same. With the engine off, press the brake pedal firmly to the
floor. Then start the engine, if the pedal moves further down the
booster is working.
You may also proceed like this. Turn on the
engine but don't press the brake pedal. Turn off the engine and
press the pedal several times. It should make a "phssst"
some times and then the pedal will be very hard to press, probably
just a little until stop. If so, you booster is working.
If the booster is bad, is it rebuildable? Are kits available?
I had some problems with my booster (single circuit) a couple of
years ago. I dismantled the whole thing to see if the "rubber
ball" was intact. It was, but the small valve piston inside was
stuck. I used the ATE brake booster grease on the piston and that
solved that problem. I am only driving my Spider in the summer, so
the brake fluid sometimes adopts water.
Please remember, when working on the brake system, always
double-double check everything before taking off.
Are new boosters available?
Yes, try the Highwood
Motor Company, they are on the web in Great Britain,
The same booster was used on Rovers and some Jaguar models in
the -60's. See you local junk-yard. That's recycling!
The front brakes of the 105-series were also
used by other car manufacturers. Here are a few I have found.
Mercedes Benz 240 Diesel 74-76 Mercedes Benz
230 / 4 cyl Sedan 68 -76 Mercedes Benz 200
Sedan 68 -76 Mercedes Benz 350 SLC 71 - 72
Volkswagen Transport 70 -72. The rear ATE calipers
from a SAAB 900 will fit the 105-series Alfa Romeo. The beams and
reflectors from a Volvo 140 made 1966 to 1972 will fit the Bertone
cars. Same with the beams from a BMW and VW Golf that are OK for the
Alfetta range. Finally, the tie-rod ends are the same on a Merceds
from the -70's.
Note that they are Euro versions. I do not know
about the US market, bu assume they are the same.
Thanx to Malcolm van Coller from
Johannesburg in South Africa who has some ideas about the brakes.
I was reading with interest your various tips,
especially those regarding heels that fit the 105 series. We have
been using Ford and Audi wheels to race on for some time, but Volvo
just recently being re-introduced here after a 25 year absence,
escaped us.
We also have an interesting but very easy and
effective mod on the 105-series, namely big BIG 4 pot calipers
on the front brakes that just bolt on. For this we get the ATE
calipers from the upper end 3 or 5 series BMW or of the 7 series.
These come in two variations, one type with one input line, and
another with two inputs. Any of these will do, all you have to do on
the caliper with two inputs is to use a T piece to split in single
pipe on the front brakes on the Alfa into two. But, If you're
fitting a monster caliper from a car that used ventilated discs, why
not put a ventilated disc on the Alfa?
You will also have to split the caliper and remove the spacer, so
that the caliper will fit onto the solid disc of the Alfa, as
apposed to the wider ventilated disc off the BMW. You will also find
that you will have to use shorter bolts to hold the caliper's two
halves together, as the original ones will be too long with the
spacer removed.
UNFORTUNATELY this "BOLT-ON" modification will only
work on the later (possibly 1969 onwards) 105 series cars, i.e.
those that take the bigger front pad (ATE 112). On the cars with the
older/smaller calipers/pads, you will find that the hole spacing of
the calipers are too close together to take the ATE BMW caliper.
There is another alternative for the 67-68 cars with Ate. You can
fit the Brembo caliper of the GTV-6 / Milano / 75, which has the
smaller bolt spacing. You do have to fit ventilated discs which are
custom made, but the combination works quite well. Pre-67 cars with
disc brakes tend to have to update the whole front hub to fit a
better caliper.
If you have any comments, please send an E-mail
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